We design, build, program and commission the control systems behind conveyors, pumps, packing lines and process plant across the UK — from a single motor starter to a full line upgrade with PLC, HMI and safety integration.
This is a simplified version of a conveyor and reject station we'd build for a packing line. Start the line, change the drive speed, enable the reject diverter and watch the photo-eye count parts. Hit the emergency stop and everything latches out until it's reset — exactly as the real safety circuit behaves.
Seal-in start circuits with soft-start ramps, so belts don't shock-load and product doesn't topple.
Photo-eyes and proximity sensors feed the PLC — giving you live counts, rates and downtime data.
Emergency stops latch out through a dual-channel relay and require a deliberate reset before restart.
Siemens, Allen-Bradley, Mitsubishi and Omron. Structured, commented code with version control, so the next engineer isn't guessing.
Operator screens people actually understand: clear alarms, live diagnostics, recipe handling and shift reporting.
Soft starts, inverter drives, cascade pump control and energy-saving speed strategies on fans, pumps and conveyors.
Bespoke panels built and tested in-house to BS 7671 and BS EN 61439, fully labelled with as-built drawings.
E-stop circuits, light guards, interlocks and dual-channel safety relays designed and validated to keep people clear of harm.
Fault-finding on legacy plant, obsolete panel replacement and staged upgrades that keep production moving.
We walk the plant, map existing I/O, drives and safety devices, and agree exactly what the finished sequence must do.
Panel layouts, wiring schematics and I/O schedules produced up front, so approvals happen before any copper is cut.
Panels assembled and wired in our workshop, then function-tested against your sequence before they ever reach site.
Planned installation around your shutdown window, live commissioning, operator handover and full O&M documentation.
Send us the machine, the fault, or the upgrade you've been putting off. We'll survey it, quote it properly and give you a control system your operators trust.